Easycomm turns that footage into a live safety layer — catching PPE and zone violations the second they happen, and pushing the alert to a supervisor's phone before it becomes an incident report.
OSHA logged 355 manufacturing fatalities and roughly 220,000 nonfatal injury cases in 2024 alone. Manufacturing's injury rate — 2.7 per 100 full-time workers — still runs above the national average. Most of those incidents happened in front of a camera nobody was watching in real time.
A near-miss on the loading dock. A forklift that clips a rack because someone stepped into its path. By the time anyone reviews the tape, the "lesson learned" is really just a post-mortem. Passive recording documents accidents - it doesn't prevent them.
Walking the floor to spot a missing hard hat or a visitor wandering past a "Restricted Access" sign doesn't scale past one shift, one building, one supervisor. Multiply that across three shifts and five production lines, and manual compliance checks turn into a checkbox exercise instead of a real control.
Plant managers, EHS leads, and shift supervisors spend most of their day on the floor, not staring at a monitor wall. If an alert only shows up on a screen in an empty office, it might as well not exist. Easycomm closes all three gaps with one platform running on the cameras you've already got installed.
What We Build
Same core engine that powers Easycomm's video analytics platform elsewhere - tuned specifically for plants, warehouses, and production lines.
Flags missing hard hats, vests, gloves, or eye protection the instant a worker enters a zone that requires them. No manual spot-checks.
Draw a virtual boundary around a forklift lane, a press machine, or a hazardous materials area. Cross it without clearance, and it's flagged in seconds.
Separates a worker from a pallet jack from a forklift, so alerts reflect what's actually happening on the floor, not shadows or motion noise.
Flags anyone lingering near machinery, a hazardous zone, or an unattended asset before it turns into a bigger problem.
The clip, the timestamp, and the exact zone land on a supervisor's phone in under 5 seconds - not in a shift-end report nobody reads.
See how many people are on the floor, in a zone, or near a machine at any moment, live.
From Alert to Action, Not Alert to Inbox
The moment Easycomm's AI flags a PPE violation or a zone breach, the clip and location land directly on the assigned supervisor's device - no digging through NVR footage, no waiting for the morning safety briefing. That's the difference between a video analytics platform that just watches and one that actually protects the floor.
Faster flags mean faster intervention. And on a production floor, seconds are the gap between a close call and a lost-time injury.
Real Results · Precision Auto Parts
A 3-shift stamping and assembly plant running roughly 60 cameras across two production lines came to us after a string of near-misses around their forklift lanes and a growing backlog of manual PPE audits their EHS team couldn't keep up with. We deployed Easycomm across all 60 cameras in nine business days.
In PPE violations flagged per shift, from an average of 34/day to 9/day
response to restricted-zone breaches from a next-shift review to real-time supervisor alerts averaging under 4 seconds
Lost-time incidents in the forklift lanes since go-live, down from 2 in the prior quarte
New cameras purchased - the full rollout ran on their existing hikvision fleet
"We used to find out about a PPE gap during the weekly safety walk. Now we find out in real time, before it turns into an incident," their EHS Manager told us. That's the shift from documenting violations to actually preventing them.
No forklift upgrade, literally or figuratively. Easycomm layers onto the surveillance infrastructure you've already paid for.
Most IP cameras installed in the last decade already work out of the box.
Keep your current recorder and video management system; we add the intelligence layer on top.
Still running analog cameras on the shop floor? Encoders bring them into the platform without new cabling.
Hikvision, Dahua, Axis, Hanwha, and dozens more. No vendor lock-in.
Built for plants with limited network capacity, so a remote facility isn't left
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